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Centennial represents the Magnal/FA.CT.S Factory Control System
to assist companies in all of their operations. The Magnal modules
interface to the AIC Software Apparel Solution and the accounting
modules, and are also available in "stand alone" versions
for those users requiring only Shop Floor Control and Incentive Payroll.
Magnal is designed to help your business deal more effectively
and efficiently with the intensive demands placed upon your factory.
The software has many features that will help you with Factory Control,
Plant Loading, Work-in-Process, Line Balancing and Incentive Payroll
for all operations. In short, it helps you to plan and coordinate
the entire manufacturing process from seasonal capacity analysis
to production scheduling of the finished product.
MAGNAL/FA.CT.S can be used to help you:
- Analyze seasonal, monthly, and weekly production planning requirements
- Schedule and monitor shop-floor operations to keep production on target and WIP at proper levels
- Provide information to maintain production cycle at the optimum level
- Set and manage production targets
- Balance the production floor for maximum production and optimum cost
- Monitor the cost performance of each process
- Control costs more quickly and accurately
- Automatically calculate payroll data for each operator accurately and efficiently
Application Overview:
Factory Control
- Automated printing of production tickets
- Automated payroll calculations
- Operator performance and efficiency is monitored daily, as well as weekly earnings, efficiency and make-up
- Daily bundle tracking on the production floor
- Weekly monitoring of total work-in-process
- Print key reports, including payroll, bundle tracking, WIP monitoring, operator performance, daily operator’s earnings, weekly make-up, excess cost summary, cost and efficiency for plant and sections, product specifications, weekly price change audit, trainee performance, incentive distribution, and daily production totals.
- Work-in-Process and Line Balancing
- WIP report shows the status of work at each operation
- Production balance reports every two hours
- Controls the progress of each lot according to key point dates
- Monitors the inventory before each operation
- Prints key reports, including WIP, lot process, BI-hourly production balance, WIP inventory evaluation, and WIP status report
Plant Loading
- Demonstrates graphically where the work load exceeds or falls short of capacity
- Allows for seasonal planning, as well as quick adjustments based on trends
- Weekly basis permits short and medium range utilization planning
- Based on weekly cutting schedules to balance available capacity
- Prints key reports, including seasonal, monthly, and
weekly capacity analysis, preliminary and weekly line
loading, employee assignment audit, employee skills
inventory, plant loading plan, style variable analysis,
absentee hours by section or operation, daily
absentees, absentee record, and cut loading plan.
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