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Centennial represents the Magnal/FA.CT.S Factory Control System
to assist companies in all of their operations. The Magnal modules
interface to the AIC Ultimate Fabrication System and the AIC
modules, and are also available in "stand alone" versions
for those users requiring only Shop Floor Control and Incentive Payroll.
Magnal is designed to help your business deal more effectively
and efficiently with the intensive demands placed upon your factory.
The software has many features that will help you with Factory Control,
Plant Loading, Work-in-Process, Line Balancing, and Incentive Payroll
for all operations. In short, it helps you to plan and coordinate
the entire manufacturing process from seasonal capacity analysis
to production scheduling of the finished product.
MAGNAL/FA.CT.S can be used to help you:
- Analyze seasonal, monthly, and weekly production planning requirements
- Schedule and monitor shop-floor operations to keep production on target and WIP at proper levels
- Provide information to maintain production cycle at the optimum level
- Set and manage production targets
- Balance the production floor for maximum production and optimum cost
- Monitor the cost performance of each process
- Control costs more quickly and accurately
- Automatically calculate payroll data for each operator accurately and efficiently
Application Overview:
Factory Control
Automated printing of production tickets
Automated payroll calculations
Operator performance and efficiency is monitored daily, as well as weekly earnings and makeup
Daily bundle tracking on the production floor
Weekly monitoring of total work-in-process
Work-in-Process Line Balancing
Print key reports, including payroll, WIP tracking and monitoring, operator performance, daily operator’s earnings, weekly makeup, excess cost summary, cost and efficiency for plant and sections, product specifications, weekly price change audit, trainee performance, incentive distribution, and daily production totals.
WIP report shows the status of work at each operation
Production balance reports every two hours
Controls the progress of each lot according to key point dates
Monitors the inventory before each operation
Prints key reports, including WIP, lot process, BI-hourly production balance, WIP inventory evaluation, and WIP status report
Plant Loading
Demonstrates graphically where the work load exceeds or falls short of capacity
Allows for seasonal planning, as well as quick adjustments based on trends
Weekly basis permits short and medium range utilization planning
Based on weekly production schedules to balance available capacity
Prints key reports, including seasonal, monthly, and weekly capacity analysis, preliminary and weekly line
loading, employee assignment audit, employee skills inventory, plant loading plan, style variable analysis,
absentee hours by section or operation, daily absentees, absentee record, and work order loading plan.
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